利用OPC UA和PA-DIM信息模型協調FDI設備數據.pdf

1、OPC Day International 2024June 17th 21st,2024Praveen Kumar Singh|Dharmaraju BArumugam M|Vinay B R|Vijay Kadkol|Maheshwari BOPC Day International 2024June 17th 21st,20242Praveen Kumar SinghChief OPC Solution ArchitectDharmaraju BSenior DirectorArumugam MArchitect-SoftwareVinay BRSenior Architect-Tech

2、nicalVijay KadakolArchitect-TechnicalMaheshwari BLead Software TestingOPC Day International 2024June 17th 21st,2024Industries face significant challenges in converging OT and IT domains,requiring the transfer of large volumes of OT data to the cloud.SomSome e of of t th he e bigbigg ge es st t bobot

3、 tt tl le en ne ec ck ks s toto achachie iev ve e t th hi is s arare e:Fragmented lower-level device data transmitted via different protocolsNumerous devices from various vendors operating over many yearsHeterogeneous setup leads to context-loss or corruption of OT data because of usage of multiple

4、protocolsMultiple data transmission hops increases operational and maintenance costsOPC Day International 2024June 17th 21st,2024OPC UA Framework with its multiple features,provides a logical solution for OT data movement.1.Implementing OPC UA for transferring field-device data to cloud by:using OPC

5、 UA converter technologies for non OPC UA field devices using OPC UA WrapperProxy technology for Classic OPC Data movement limiting Non-OPC UA protocols to the lowest automation layers2.Applying OPC UA Framework to collect intelligent data without compromising security&privacy by:using appropriate O

6、PC UA Information Models to represent the OPC UA Meta data.using OPC UA Standard security for authentication and encryption of the data.Case Study:Propagating Device-level Data to Azure Cloud for Field Devices devices using OPC UA ProtocolOPC Day International 2024June 17th 21st,2024This session pre

7、sents the concept of creating digital Twins at differentAutomation Levels leveraging OPC UA Technology.1.Moving device data from field level to higher automation layers using OPC UA.This facilitates:using a Single Protocol to move different device data,and hence,minimal distortion achieve an optimiz

8、ed network communication2.Harmonizing retrieved data using OPC UA Framework.This ensures:preserving the context of field data using OPC UA information models dynamic fetching of data-context using OPC UA clients3.Moving retrieved data to Azure Cloud&creating Digital Twin of devices in Azure IoT Hub

9、by:converting the OPC UA TCPIP data to OPC UA Pub-Sub data using OPC UA information Model capability of ADX i.e.)Azure Data Explore OPC Day International 2024June 17th 21st,2024Below table depicts a Set of Parameters for a device called Magnetostrictive Level Transmitter.This data is collected via H

10、ART protocol:6ParameterValueAsset IDT0089LVLManufacturerLeading OEMModelMagnetostrictive Level TransmitteHardware revision8Software revision1Serial number76800Revision counter256Device Diagnostics StatusNORMALSignalsPV isAnalog Signal2.356Engineering UnitftEURangeLow-0;High-100.00Instrument RangeLow

11、-2.56;High-120.35TagLevelSV isAnalog Signal102.5Engineering UnitmEURangeLow-0;High-100.00Instrument RangeLow-0;High-256.99TagUllageParametersContrast29Alarm Source0Output Unit15Total Run-time1Upper Level Point0High Saturation20.5Total Run-time1Temperature UnitdegCLevel UnitftWrite Protect0OPC Day In

12、ternational 2024June 17th 21st,2024This section demonstrates how the device data presented in the last slide can be exported accurately using OPC UA Server implementing PA-DIM Information Model.7To get started with it,lets get familiar with some basic PA-DIM guidelines for any Field Device:based on

13、OPC UA PADIM specification,each device tag is represented as PADIMType under the IM each node under the PADIMType is associated with Dictionary entry which contains the universally accepted Semantic ID referred from IEC CDD(Common Data Dictionary).device diagnostics status shows the NAMUR NE-107 bas

14、ed diagnostic classification process signals are represented as AnalogSignalVariable.It contains the Value,Tag,Engineering Unit,EU Range and the Instrument Range PA-DIM IM shows the configuration parameters under the Parameter SetOPC Day International 2024June 17th 21st,20248OPC Day International 20

15、24June 17th 21st,20249OPC Day International 2024June 17th 21st,202410OPC Day International 2024June 17th 21st,2024 OPC UA Pub-Sub model is based on Publisher-Subscriber Model In Pub-Sub model,while the Publisher publishes the data only once,multiple Subscriber can pick it In Broker-based model,Publi

16、sher publishes data to a Broker once and multiple Subscribers pick it data from the Broker Due to its usage of Messages over Broker,it is a cloud friendly protocol.Hence,adopted by many cloud players.Azure IOT operations has adopted OPC UA Pub-Sub as one of the data formats to capture the incoming d

17、ata from OT domain11OPC Day International 2024June 17th 21st,2024The below snapshot depicts the data format for one of the data packets for Field Device Data:products available in the market can convert OPC UA TCPIP Data to OPC UA PubSub data.112OPC Day International 2024June 17th 21st,2024 Azure IO

18、T Operations has a native capability of processing incoming OPC UA PubSub messages Below screenshot shows Sample of Field device data received at the Azure Event Hub The next screenshot shows the Meta data received for same device in OPC UA PubSub format.13OPC Day International 2024June 17th 21st,20

19、24 OPC UA Cloud Library is an imitative where OPC UA Information Models are hosted in the cloud The library provides REST APIs to fetch these Information Models from the cloud Azure provides a built-in support to fetch Information Models into the Azure IOT operations as shown below:14OPC Day Interna

20、tional 2024June 17th 21st,202415Source:Tutorial:Implement a condition monitoring solution-Azure IoT|Microsoft LearnOPC Day International 2024June 17th 21st,2024Holistic Data Analysis:Facilitates a comprehensive view of data from Operational Technology(OT)levels,enhancing holistic analysis and utiliz

21、ation within Azure.Improved Decision-Making:Supports informed decision-making concerning predictive maintenance,optimizing device performance,and extending operational life by fine-tuning operating parameters.Efficient Data Handling:Reduces the effort required for data cleansing before usage,streaml

22、ining processes in predictive maintenance and performance optimization.Accurate Data Interpretation:Minimizes inaccuracies by providing a clear and structured data interpretation framework,leading to more reliable outcomes.Scalable Solutions:Enables scaling solutions to accommodate data growth,ensur

23、ing the system adapts to increasing information loads without performance loss.Enhanced Data-Driven Models:Provides higher-quality data,which is crucial for advanced analytics,to aid in the development of more accurate and effective AI/ML models.Interoperable Systems:Ensures seamless interoperabilit

24、y between systems and components within the Azure environment,facilitating better integration and data exchange.16OPC Day International 2024June 17th 21st,2024The demonstrated Case Study brings forth different capabilities of OPC UA Framework like:17Robust capabilities in constructing digital twins

25、for field assets within the Azure CloudUtilizing diverse communication models such as Client/Server and PubSubJudicious usages of PA-DIM information model for accurate respirations of Field Devices Enhanced data analysis and decision-making while ensuring efficient,scalable,and secure integration of

26、 OT and IT systemscritical for digital transformation initiativesEnsures seamless interoperability and facilitates the development of advanced AI and ML models,Equips organizations with the necessary tools for optimizing asset performanceReduces operational costs,drives innovative digitalization eff

27、ortsOPC Day International 2024June 17th 21st,202418Praveen Kumar SinghChief OPC Solution ArchitectSmitha RaoCo-founder Utthunga,MD-Utthunga GmbHChatrapathi G VDirector,TechnicalAndreas FaathManaging Director,VDMA Machine Information InteroperabilityOPC Day International 2024June 17th 21st,2024Engine

28、ering R&D ServicesEngineering Innovative Products for Industrial OEMs as a multi-disciplinary partner Consulting ServicesEnterprise,Cloud&Data EngineeringOT Software EngineeringHardware&Mechanical EngineeringProduct Testing&CertificationManufacturingProduct Life Cycle ManagementNew Product Developme

29、ntProducts&Accelerators -Accelerating Time-to-Market&New Technology AdoptionConsulting&AdvisoryCloud Transformation SolutionsEnterprise Solutions-ERP,PLM,CRM,MDM,SCMCybersecurity SolutionsBusiness Intelligence&Business AnalyticsManaged IT Services-Cloud Ops,NoC&SoC and ObservabilityComprehensive IT

30、Solutions for Industrial OEMs&Manufacturers to enable digital transformationDigital IT SolutionsTurnkey ImplementationIT ConsultingTurnkey Digitalization Partner for Manufacturers aimed to improve operational efficiency and sustainabilityConsulting&AdvisoryPlant&Process EngineeringIndustrial Automat

31、ion SolutionsSimulation&OTS SolutionsOperations Management SolutionsReliability Management SolutionsEnergy Management SolutionsEPCC SolutionsIndustrial SolutionsBrownfieldGreenfieldOPC Day International 2024June 17th 21st,2024CloudLevel 0Production ProcessLevel 1Sensing&ManipulatingLevel 2Monitoring

32、&SupervisingLevel 3Manufacturing OperationsManagementLevel 4Business Planning&LogisticsERPMESSCADAHMIPLCSensors&SignalsEnterprise Application IntegrationProcess Data to Cloud IntegrationOPC Gateway/Aggregation ServerOPC interface for SAP/ERP,Custom ReportingData Logging App,Historian SupportMobile H

33、MI application,MQTT/AMQP OPC Integration OPC enabled edge gatewayOPC interface for PLC/IPCs,Controllers and GatewaysFDT Host integration with OPCOPC interface for network diagnostic tool Embedded OPC on field device PubSub module integrationSensor to cloud connectivityCloud OPC ServicesOPC Day Inter

34、national 2024June 17th 21st,2024Aggregation ServerAchieve common point of access for all your disparate data from multiple sources and present it to client programs as a single,unified data setTunnellerEstablish remote,reliable OPC Classic/OPC UA interoperability and eliminate DCOM related issuesMTC

35、onnect ServerConnect machine tools to the corporate network via open and royalty-free set of standards designed as a universal factory-floor communications protocoluOPC Data BridgeCloud/Enterprise ready solution that federates data in a Single Point,while providing a secure passage across Firewall/D

36、MZuDDx SuiteSecure and Reliable access to Instrument Information enabling Digital Twin use cases for customersRedundancy ServerImplement redundancy support to multiple OPC UA Servers via redundant pairs to realize high integrity,error-free,uninterrupted process operationOPC DejaVuRetrieve old OPC ta

37、g data and write to subsequent MongoDB database for archiving important process dataModbus ServerSecure,open&real-time data communication between Modbus devices and any OPC-enabled applicationsuOPC Suitehttps:/ Day International 2024June 17th 21st,2024 For more information,enquires and demos,write t

38、o us at 22OPC Day International 2024June 17th 21st,+91 80 6815 1900Thank You!INDIA Corporate HQUtthungaIndiQube,South Summit,South End Rd,Vijayarangam Layout,Basavanagudi,Bengaluru,560004Ph:+91-80-68 151 900USA Utthunga LLC700 Milliam St,Suite 1300,Houston,Texas-77002Ph:+1-303-459-7941240 Elm Street,2nd Floor Somerville,MA 02144Ph:+1 508 498 1975JAPAN Utthunga KK#904,Nihonbashi Ningyoocho 3-3-5Chuo-ku,Tokyo 103-0013 JapanPh:+81 7015475072GERMANY Utthunga GmbHDesign Offices,Bahnhofplatz 12,76137,Karlsruhe,GermanyPh:+496 181 707 9010