保持汽車內飾轉型的勢頭同時采用可持續材料.pdf

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1、TRANSFORMINGAUTOMOTIVEINTERIORS WITH MORESUSTAINABLEMATERIALSDr.Mathieu JungCovestro Deutschland AGEngineering Plastics12024|Transforming Automotive Interiors with Sustainable MaterialsThis presentation may contain forward-looking statements based on current assumptions and forecasts made by Covestr

2、o AG.Various known and unknown risks,uncertainties and other factors could lead to material differences between the actual future results,financial situation,development or performance of the company and the estimates given here.These factors include those discussed in Covestros public reports,which

3、 are available on the Covestro website at .The company assumes no liability whatsoever to update these forward-looking statements or to adjust themto future events or developments.22024|Transforming Automotive Interiors with Sustainable MaterialsONE OF THE WORLDS LEADING POLYMER PRODUCERS2024|Transf

4、orming Automotive Interiors with Sustainable Materials3We develop state-of-the-art polymer materials that can do moreWe supply innovative and sustainable products,technologies and solutions for key industries and modern life applicationsWe are a global partner with local production and customer supp

5、ort capabilitiesAddressing the worlds key challenges WHY?Covestro purpose and visionTo make the world a brighter placeWe will be fully circularOUR PURPOSEOUR VISIONScarce resources for growing populationIncreasing pollutionClimate change,disturbed ecosystemsEconomic crisis,Corona virus impactDegloba

6、lization|Transforming Automotive Interiors with Sustainable Materials42024Our products positively impact sustainability in our daily lives2024Covestro product applicationsFood preservation along the cool chainCO2-based polymers used in mattresses saving crude oil,e.g.cardyonFully recyclable shoes ma

7、de from thermoplastic PU powder and filamentBio-based raw materials to improve CO2 footprint,e.g.Impranil CQIncreasing energy efficiency of buildings through materials and technologies for insulation Waterborne coatings and adhesives,replacing solvent PU RAW MATERIALSSOLUTIONS&SPECIALTIESUse in prot

8、ective gear and medical applications,e.g.drug delivery devicesRecycled content grades on a virgin performance levelEnabling electro-mobility with materials for battery housings,housings for charging stationsENGINEERING PLASTICS|Transforming Automotive Interiors with Sustainable Materials5Covestro co

9、nsistently committed to the circular economy Projects for further development of all strategic areas Innovative processes for alternative raw materialsFurther development of recycling technologiesCross-industry partnershipsExpansion of renewable energyWorlds first pilot plant for biobased-aniline in

10、 LeverkusenCQ products based on at least 25%alternative,non-fossil raw materialsPilot plant for polycarbonate recycling in LeverkusenPolycarbonate compounding plant in Shanghai for mechanical recyclingCooperation with Selena Group for sustainable production of polyurethan foams Power Purchase Agreem

11、ents at production sites a key factor for implementing circular economy|Transforming Automotive Interiors with Sustainable Materials62024End-of-Life vehicle directive Draft status|Transforming Automotive Interiors with Sustainable Materials7As proposed by the European Commission on July 13th 2023DES

12、IGN CIRCULARImprove cars designed and dismantling.Among others:introduction of a vehicle circularity passportUSE RECYCLED CONTENTAmong others:25%of the plastic used to build a new vehicle must be recycled PCR type(thereof 25%from ELV)COLLECT MORE AND SMARTEREnforce rules and increase transparency.Am

13、ong others:ban on exporting vehicles that arent roadworthyTREAT BETTERRecover more and better-quality.Among others:mandatory removal of valuable parts30%of plastics must be recycledMAKE PRODUCERS RESPONSIBLEGovernance,cooperation&circularity.Among others:Extended Producer Responsibility to encourage

14、 better waste treatmentCOVER MORE VEHICLESGradually extend the scope.Among others:all lorries,buses and motorcycles will be treated at authorized facilities2024*ELV:End-of-Life Vehicle Directive*PCR:post-consumer recyclingChallenge:Increasing the scope of accessible parts|Transforming Automotive Int

15、eriors with Sustainable Materials8Black technical assembliesLower risk potential non-visible,non-safetyColor variations and surface defects less visibleFocus on technical properties and no-contaminants for secondary plasticsAdvanced parts and assembliesCustomer accessible and marketing relevantHigh

16、risk potentialNear-to-prime and drop-in solutions required for secondary plasticsActual focus of sustainability transformation on technical,black,lower complexity parts a.Standard parts for recycled plastic(Aleksandr Kondratov-)b.Illuminated,functional interior of BMW i7(BMW)2024The chronology towar

17、ds circularity|Transforming Automotive Interiors with Sustainable Materials9Transformation of the value chain to enable the production and use of secondary materialsa.Plastics recycling routes and technologiesParts production&car assemblyUseEnd-of-Life treatmentsDifferent waste qualitiesChemical rec

18、yclingMechanical recyclingOther lifecycles sourcesLandfill or incinerationChemicalsMonomersPolymersCompounds1st act:Mechanical recycling technical partsHistorical“re-grind”for cost measuresTransforming towards PCR*based 2nd act:Mechanical recycling advanced partsHigh quality plastics PCR sourcesNear

19、-to-prime property levels 3rd act:Chemical recycling all partsWaste based chemical recycling sourcesDrop-in solutions,same as prime*PCR:post-consumer recyclingMaturityAutomotive Ind.IT Ind.2024Circular Automotive Solutions by CovestroFocus on Polycarbonate and Polycarbonate blends solutionsMechanica

20、l RecyclingRenewable Attributed ProductsDesign for Sustainability*ISCC Plus certified(International Sustainability and Carbon Certification)Reliable grades with post-consumer or post-industry recycled content for engineered applications High quality PCR feedstock*35%to 75%recycled content Near to pr

21、ime performance Global portfolio&IMDS/ELV readinessHigh quality,certified*PC with mass balanced attributed bio-circular resources“Drop-in”with identical properties All applications&global portfolio Large CO2 footprint reduction potentialCircular Design co-creation with customers Design for recycling

22、 studies Mono-material concepts Industry R&D programs&partnering|Transforming Automotive Interiors with Sustainable Materials10RERAvailableAvailableChemical RecyclingAvailableHigh quality,certified*PC with mass balanced attributed post-consumer waste-based resources“Drop-in”with identical properties

23、 PCR content Portfolio of grades to in developmentRP2024On going*PIR based also available.Mechanical recycling-Polycarbonates2024|Transforming Automotive Interiors with Sustainable Materials11Challenges in the ELV context:sorting of wasteDefined plastics streams same typesAvoidance of contaminationL

24、egacy Substances of High Concerns in ELV streamsFocused on thermoplastics,not foams(and thermosets)High requirements to PCR polymer feedstock to reach targeted quality levelsHigh quality starting from control of FeedstockCovestro partners with various external source for high quality mechanical recy

25、cled feedstock(Polycarbonates)Stringent material selection process and tight feedstock specificationsRegular audits and controlsa.Waste sorting(Anoo-)b.Nongfu Spring cooperation(Covestro)Mechanical recycling2024|Transforming Automotive Interiors with Sustainable Materials12PCR sources Existing in va

26、rious qualities&lot-to-lot consistency;different colors,different level of impuritiesCompromise in colorability Twist design and taste into a more feasible solutions for second life raw materialsNear-to-prime mechanical and rheological properties achieved in Covestros R-portfolioTurn defects into ef

27、fect(i.e.speckled effect)Offering good carbon footprint savingVarieties of Polycarbonates PCR feedstocks and their impact on the designPC/ABSPCChemical recycling Polycarbonates and Polyurethane2024|Transforming Automotive Interiors with Sustainable Materials13Waste separation and plastic typeLess se

28、lective chemical recycling processes require higher energy inputs with lower selectivity in chemistry less carbon footprint savingsPolymer waste with functional groups have significant advantage from chemistry/PCF viewDifferent chemical recycling routes tailored on waste types,opening new perspectiv

29、es a.Basic circularity options Polycarbonate(Covestro)b.Limitless possibilities with chemical recycling(Covestro)Drop-in solutions with chemical recyclingCovestro sources&processes chemical recycled waste based raw materials Renewable based raw materials attributed via mass-balancedFinal product pro

30、perties,standards and purity identical to fossil based|Transforming Automotive Interiors with Sustainable Materials14EVBox LivoReduces CO2eq emissions in EV charger production with Makrolon REA qr code with black dotsDescription automatically generated EVBox2024|Transforming Automotive Interiors wit

31、h Sustainable Materials15Famostar:Lighting without compromise in quality or lifespan with Makrolon RE A qr code with dotsDescription automatically generatedCopyright:Famostar20242024|Transforming Automotive Interiors with Sustainable Materials16TO CONCLUDE Introduction of recycling content becoming

32、mandatory Need to move beyond black technical parts to reach targets Solutions available but choice of right source&support critical Trend to make transformation visible|Transforming Automotive Interiors with Sustainable Materials17Together on the way of CircularityLooking forward to collaborate with You.2024