HyperStrong - 我們如何制造超強儲能系統.pdf

《HyperStrong - 我們如何制造超強儲能系統.pdf》由會員分享，可在線閱讀，更多相關《HyperStrong - 我們如何制造超強儲能系統.pdf（25頁珍藏版）》請在三個皮匠報告上搜索。

1、EMPOWERING A SUSTAINABLE FUTUREHow We Make HyperStrong Energy Storage SystemsDr.Guang Yang,HyperStrong Inc.Global ESS Market GrowthGlobal cumulative energy storage installations,2015-2030BloombergNEFExpected to grow at 13%CAGR.Cumulative ESS installation projected to reach 411GW by 2030,which is 15

2、times of the end of 2021A-Pac,US,Europe lead the worldA large number of companies rush into the field of energy storage system integration.How are weak energy storage systems madeAcquire all building blocksSimply put them togetherRely on vendors to integrateNo technology accumulationMay go from inef

3、ficient to wrongHow we make HyperStrong energy storage systemsR&D core technology and productsFull life cycle data managementStringent quality controlSafe,Efficient and Long life15millionBESS R&D12yearsDeployed12GWhProjects completed HyperStrongSince 2011Global Leaderin Energy Technology InnovationA

4、 Very Brief Introduction:We dedicated ourselves on BESS for more than a decade since 2011300 Cells analyzed0 safety issues Global leading position with ranking as TOP 5TOP 5 BESS Integrator GloballySource:S&P Global Commodity Insights Source:China Energy Storage Alliance(CNESA)NO.1 ESS Integrator in

5、 Chinafor 3 Consecutive Years Long-term commitment to the global development with four major regional markets and local O&M capabilitiesBEIJING,CHINAMunich,GermanySan Francisco,U.S.AZhuhai,GuangdongMelbourne,AustraliaSingaporeDatong,ShanxiChengde,HebeiJiuquan,GansuZibo,ShandongWuhan,HubeiNanjing,Jia

6、ngsuShanghai6INTELLIGENT MANUFACTURING BASESNorthern RegionBeijingDatong,ShanxiChengde,HebeiNorthwestern RegionJiuquan,GansuEastern RegionZibo,ShandongSouthern RegionZhuhai,Guangdong2R&D CENTERSBeijingWuhan,Hubei 2TESTING CENTERSBeijingZhuhai,GuangdongO&M CENTERNanjing,JiangsuDOMESTIC MARKETING CENT

7、ERShanghai The Making of HyperStrong ESS:R&D core technologies and products1.02.0Core technologies3.0HyperS5oftwareHyperAIEMSPMSLCSBMSDMSDMSBattery cellintegrated circuitelectrical componentsstructural componentsair conditioningfire suppressionSafe+Low LCOS+Efficient+Reliable+Long life+Smart=Hyper S

8、trongIntegrated energy applications Power safety and security Grid ancillary services Renewable energy generationAll Key Control Components in ESS with own IPsAccurate response to grid dispatch instructionsReal-time assessment of power station capacity and auxiliary decision-making for trading opera

9、tion.ms-level fast control of power coordinationOptimizing the power distribution strategy for the entire station based on battery consistencyFast frequency regulation&dynamic reactive power active response supportAccurate estimation of battery statusStereoscopic control of battery performance bound

10、ariesMultidimensional control&protection linkage mechanismCollaborative optimization control of energy storage unit and PCSAutomatic control of long-term battery balancingLocal AI analysis to assist in equipment diagnosisPMSEMSLCSBMSDMSThe Making of HyperStrong ESS:Full life cycle data managementSce

11、narioValue AssessmentR&D DataManufacture DataEngineering DataOperation&Maintenance DataAnalysis&OptimizationIntelligent Operation and MaintenanceProcurement EvaluationQuality ControlSystemDesignSystem OptimizationHyperAI Safety AnalysisHyperAI Performance AnalysisHyperAI Lifetime AnalysisDigital Dig

12、ital ModelModelAlgorithm Algorithm StrategyStrategyControl&Control&Protection Protection StrategyStrategy280AhProcurement EvaluationTest FacilityEstablished in January 2016 with an investment of nearly 200million RMB.Include two parts:a comprehensive test center(6500square meters)and a safety labora

13、tory(850 square meters);Morethan 30 R&D personnel,with a masters and doctoral degreeaccounting for 70%;Independently developed a comprehensivebatteryandsystemtestinggradingevaluationsystemandenterprise standard;Evaluated and analyzed nearly a hundredproducts of over 50 domestic and foreign energy st

14、orage batterycompanies,and have accumulated rich data.Test Capabilities-DomesticGB/T 36276-2018，GB/T 34131-2023，GB/T 36548-2018，GB/T34133Test Capabilities-OverseasUL1973-2022(North America),UL9540A(NorthAmerica),VDE 2510-50(Germany),IEC63056,IEC 62477-1,IEC 62619,IEC 60529(Europe),UN 38.3(Overseas T

15、ransportation)QualificationsComprehensive Battery Qualification TestingThe rapid development and technological iteration of the energy storage industry have gradually highlighted the industrys challenges(battery definition,battery selection,quality control,and digital multi-dimensional integration),

16、which are the problems that need to be solved in the future.It is crucial to establish a complete battery lifecycle management and control technology system.Quality ControlPerformance ContinuityHow to ensure thequality of the entirelifecycleaftertheintroductionofbatteriesHowtoconnectandanalyzethedat

17、a of batteries indifferentperiodsand statesHow to define batteryperformance indicatorsBattery Character.Battery SelectionHow to test batteryperformanceIndustry challenges0400080001200016000200006065707580859095100When cell 1 is during 24 261 cycles,the voltage was changed from 3.1V3.5V to 2.8V3.55V

18、for testing.Actual measurement of frequency regulation working condition of battery cell 1 Actual measurement of frequency regulation working condition of battery cell 2 Module 1P24S-National Standard Cycle Actual Test Module-1P36S-National Standard Cycle Actual Test Simulation of frequency regulati

19、on working conditions for battery cell 1 Simulation of frequency regulation working conditions for battery cell 2 Module 1P24S-National Standard Cycle Simulation Module-1P36S-National Standard Cycle SimulationEnergy retention rate/%Number of cyclesWhen cell 2 is on 24 261 cycles,the voltage was chan

20、ged from 3.1V3.5V to 2.8V3.55V for testingProtocolProtection-TechnicalandQualityAgreementPre integration control-analysisofdifferentbatches,retentionandsealing of samples,etc.Integrated Management-IntegrationandOperational Data AnalysisPhysics:Battery sizeKeyperformance:Lifespan,Efficiency,and Safet

21、yNewTechnology:Solid State BatteriesDigital Modeling-BatterySelectionStandardsOnsiteaudit-production line auditTechnical Layout-ProductionandManufacturingProcessesDifferent periods:selectiondata,performancemining data,andoperational dataDifferentstates:individual,module,systemKey performance:efficie

22、ncy,lifespan,safetyHyperStrongsApproach Dimensional decompositionUltimate safetyLifetime assessmentSystem LifetimeSelection StandardFactory audit standardsBatch AnalysisSample retention analysisHyperStrongsApproach Gun Shot TestGun Shot Test280AhHyperAI Digital ModelingConstruction and verification

23、of prefabricated cabin thermal management platformConstruction and verificationofbatteryclusterthermalmanagement platformStandard Test Outline for Liquid Cooling Energy Storage Systems0204Simulation analysisSample verificationSimulation AnalysisSample Verification Full process platform constructionM

24、anufacture:Battery Cell Management SystemBattery Statistics ReportBattery Analysis ReportThe cell management system,the most important piece in MES,collects battery cell factory data,inventory management data,and battery cell usage data to accurately control battery cell batches and ensure the consi

25、stency of battery cells on energy storage products.Battery Misuse AlarmBattery Cell Management SystemShipping dataCell managementAnalysis ReportsStatistical ReportsTest data1.Setup web services for vendors2.Receive data online in real time1.Developed automation tools2.Manage battery incoming and out

26、going activities1.Lab analysis of battery cell2.Email push analysis report1.Multi-time dimension report2.Digest shipping,storage and consumption dataBattery cell quality inspection dataConsignment Norm dist.analysisConsignment data graph analysisBattery cell sampling analysisInventory analysisHigh r

27、isk battery cell recognitionHyperCloud intelligent O&M system safeguards long-term value for customers throughout the full battery life cycleEarly warningRapid fault localizationDynamic adjustment of operation&protection strategiesGuarantee ESS Safety,Efficiency,LongevityThe worlds most valuable res

28、ource is no longer oil,but data.-The EconomistThe BESS industry is undergoing a transitionfrom the 2.0 to the3.0 era,centeredaround achieving interconnectedness of allunderlying data.Realizing analysis based onAIandbig datamodels,it aims toenhance the overall efficiency,safety,andlifespan of BESS.-C

29、hairman&CEO Dr.Jianhui ZhangHyperStrong offers a one-stop competitive product portfolio for all scenariosUtility-ScaleCommercial&IndustrialResidential&MobileHyperBlock IIIHyperMobile HyperCubeHyperBlock II HyperCube-maxHyperBoxLiquid-cooling BESSAC+DC5MWh Mobile BESS vehicalkWh-MWhResidential BESS5-

30、20kWh Air-cooling All-in-One BESS2.86MWh Liquid-cooling Outdoor Cabinet232.9kWh/372.7kWhLiquid-cooling BESSDC3.72MWh Quantify and certify the carbon footprint of the main productsESG framework sets our priorities for sustainability202420252026 and onCertify the first carbon-neutral factoryPromote th

31、e clean futureSocialAlways offering equal and open opportunities for workers among all genders,ages and nationalitiesActively adopting international standards to account for the total emissions,and simultaneously formulating strategies,targets and paths to address climate changeEnvironmentalGovernan

32、ceAlready establishing a specialised integrated governance mechanism,and a comprehensive,scientific and systematic governance system from the perspective like anti-corruption Summary-How We Make HyperStrong Energy Storage SystemsR&D core technology&productsMore than a decade dedicated toESS technolo

33、gy and productsFull life cycle data managementComprehensive battery cell testing dataStringent Quality controlProcurement controlBattery cell managementManufacturing process controlProducts and servicesComplete ESS product portfolioGuarantee safety,efficiency,longevityIntelligent O&M capabilitiesESG

34、 compliance1234Proprietary components enable efficiency and integrityManufacturing process dataO&M dataDigital models of above allESS 3.0 EraThank you!Welcome to our booth for more discussion.Mr.Jay Liu,Director of North AmericaTel：1-669-649-1817Email：Web:Follow us on LinkedInProduct InquirySpeaker

35、Contact:Guang YProject overviewAdapting to all extreme environment conditions Record-breaking project success storiesApplicable to all energy storage scenarios Intelligent project success storiesProject cases|Utility-scale BESSHaiyang,Shandong 101MW/202MWhGeermu,Qinghai 100MW/212MWhJining,Shandong 1

36、01MW/202MWhDatong,Shanxi 100MW/201MWhProject cases|Renewable Energy BESS100MW/400MWhAltay,XinjiangSantanghu,Xinjiang250MW/1000MWhProject cases|C&I and Distributed BESS20MW/80MWhC&I ESS-Suqian,JiangsuDistributed ESS-Zhongshan,Guangdong 500kW/1164.8kWhProject cases|Adaptation to all extreme conditionsInner MongoliaHunanXinjiangChongqingHainanQinghai3MW/3MWh15MW/30MWh100MW/212MWh10MW/20MWh65MW/260MWh60MW/120MWhLow temperature-30Freezing rainLow temperature,humiditySandy&Extreme temperature differenceHigh temperature&high humidity4090%RHHigh altitude3000mSalty fogCoast-30 40